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From concept to completion, flexible solutions tailored
to your exact needs.

BOXCAD custom solutions Discover

Custom Dimension

Range of Formats

RANGE OF FORMATS

Each standard enclosure type supports full dimensional customization across height, width, and depth.

Precision Fit

PRECISION FIT

Engineered to match the exact space requirements of each design, minimizing footprint and unused volume.

Consistent Mounting Geometry

CONSISTENT MOUNTING GEOMETRY

Maintain uniform hinge, panel, and mounting alignments across enclosure sizes for scalable, system-wide compatibility.

Custom Colour & Textures

Materials

Mild Steel
Acier Inoxydable
Aluminum Painted Aluminum
Brushed Stainless Brushed Stainless

Paint Textures

Smooth Textured
Light Textured
Sand Textured

Paint Colors

Final frame
Color & Finishing Options

COLOR & FINISHING OPTIONS

Any specified RAL color can be matched to project requirements. Available in smooth, textured, or sand-grain (Sandtex) surface finishes for aesthetic and practical flexibility.

Protective Coating Options

PROTECTIVE COATING OPTIONS

Zinc-rich primers, UV-resistant topcoats, and graffiti-proof systems provide enhanced protection and long-term durability in demanding environments.

Materials Options

MATERIALS OPTIONS

Choose from brushed stainless steel or painted aluminum in various gauges for mechanical strength and corrosion resistance applications.

Custom Cutouts

HMI cutout preview

Simplify enclosure customization with precision factory-cut openings, finished with the same powder coat as the enclosure to seal edges, prevent corrosion, and eliminate the need for on-site touch-up. Using Box CAD, you can drag and drop from an extensive library of pre-formatted component shapes—covering everything from push buttons and switches to fans, vents, meters, HMIs, connectors, and more—or design your own cutouts from scratch. Factory cutting ensures clean edges, perfect alignment, and repeatable accuracy across multiple units, saving labor, reducing tooling costs, and ensuring a professional, ready-to-install finish every time.

Certified Custom Windows

Our custom windows are built from high-impact, UV-resistant polycarbonate that is both

  • CSA icon CSA Certified
  • UL icon UL Recognized

ensuring long-lasting clarity and durability in demanding environments. These windows can be tailored in size and positioned anywhere on the enclosure while preserving all relevant electrical ratings. Ideal for monitoring equipment, displays, or indicators without opening the enclosure, they help maintain safety, prevent contamination, and reduce downtime. By integrating them into the enclosure build, you eliminate the need for aftermarket modifications and ensure a precise, professional finish.

Custom Inner Panels

MOUNTING OPTIONS

Backplates can be supplied with precision laser-cut holes, optionally threaded (pre-tapped), or equipped with factory-installed rivet nuts—minimizing component mounting time and eliminating field drilling.

INTEGRATED MOUNTING STUDS

Factory-installed welded or self-clinching studs provide durable anchor points for mounting components and cable supports, improving consistency and reducing overall assembly time.

PRE-INSTALLED DIN RAILS

Our DIN rails can be pre-mounted on backplates to accelerate panel assembly and maintain standardized component spacing, and simplify future modifications or expansions on site.

Factory-Installed Fastening
Solutions—Tailored To Your Build

Rivet nuts installed flush in panel

EXM offers a range of fastening options—including self-clinching nuts, rivet nuts, and studs—installed directly into your enclosure according to your exact specifications. Whether you’re mounting components, securing internal hardware, or preparing for field assembly, our fastener integration service ensures accuracy, consistency, and durability from the start. Available in multiple sizes and formats, these fastening solutions can be positioned precisely per your drawing requirements. By integrating them during manufacturing, EXM helps you reduce installation time, improve alignment, and ensure every enclosure arrives ready for streamlined assembly.

Custom Welded Struts —
Dependable Support for Heavy Equipment

EXM can equip your enclosure or free-standing cabinet with…

  • Welded Support
    Struts

  • Custom-sized

  • Precisely positioned

Designed for strength and stability, these struts provide peace of mind when mounting heavy-duty components—eliminating the need for field modifications and ensuring your enclosure is ready from day one.

Custom welded support struts

Design Gland Plates To
Match Your Exact Needs

Design gland plates to match your exact needs—whether that’s pre-cut openings for known cable entry points to speed up installation, or keeping the plate solid to allow last-minute decisions on cutout placement at the installation site. Each plate is fully gasketed and can be positioned anywhere on the enclosure, making modifications simple—just remove, cut, and reinstall.

Welded Brackets For Your
Toughest Equipment

Our welded mounting brackets are engineered to handle your toughest equipment. They provide the structural reinforcement needed to keep large control gear, such as inverters, transformers, and motor drives, stable during operation, transport, and installation.

Custom-Designed

Each bracket is designed and positioned to your exact specifications.

Saves Time and Money

Integrating them directly into the enclosure build eliminates the time and cost of field modifications.

Professional Finish

Ensures a clean, professional fit from the start.

Custom Dead-Front &
Swing-Out Panels

Built to spec, our dead-front (swing-out) panels create a secure barrier between users and high-risk components, allowing safe access to approved areas while restricting critical equipment to authorized personnel. Options for lockable hardware, tailored layouts, and precise cutouts ensure compliance, improve efficiency, and deliver a clean, professional finish—straight from the factory.

Door Stop & Gas Spring Additions

Door stop

Built for reliability, this full stainless steel door kit includes a ¼-inch solid rod to deliver exceptional durability and strength in demanding, heavy-duty environments.

Gas springs

Pre-installed gas springs are available in 25, 50, 80, and 125 lbf force options to provide smooth, assisted opening and closing for doors, covers, and consoles. Different forces are selected based on the weight and orientation of mounted accessories.

Both options can be positioned to suit your specific enclosure design, improving operator safety, reducing wear and tear, and extending the life of your enclosure. Factory integration ensures precise fit, consistent performance, and eliminates the need for aftermarket modifications.

Custom Drip Shields

EXM custom drip shield installed on enclosure

Custom-made to fit your exact dimensions, our drip shields are the perfect solution to safeguard your enclosure from environmental wear and water intrusion.

Superior Protection

These shields channel rain, snow, and condensation away from door openings, which helps maintain electrical integrity and extends the life of your components.

Versatile Applications

Ideal for both indoor and outdoor use, including washdown areas, exposed installations, and moisture-prone spaces.

Tailored to Your Needs

Available in a wide range of formats to meet your specific protection, durability, and aesthetic requirements.

Pre-Installed Insulation

Boost thermal efficiency and equipment protection with premium foil-faced polyisocyanurate insulation.

High performance

High Performance

The rigid foam core provides a high R-value, helping maintain stable internal temperatures and preventing condensation by reducing heat transfer.

Precision fit

Precision Fit

Our insulation is factory-cut for precise, full coverage, eliminating on-site fitting challenges and saving you installation time.

Safety standards

Safety Standards

It meets key safety and performance standards, including ASTM E84 and CAN/ULC-S102, for flame spread and smoke development, ensuring a professional and reliable finish.

Louver

Louvered panel
Custom louver patterns can be integrated directly into cabinets or onto mountable plates, with optional aluminum mesh filters for added protection. Designed to combine airflow efficiency with a clean, functional aesthetic, they’re available with weather-resistant, sound-dampening, and finish customization options.

Partition Panel

Internal partitions create independent compartments within the enclosure, improving organization and safety. Commonly used to separate high and low voltage components, they eliminate the need to combine multiple enclosures while maintaining clear segregation.

  • Simplifies wiring layouts
  • Reduces installation time
  • Enhances accessibility
  • Enhances thermal management
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